Response surface analysis and process optimization of non-cereal (elephant foot yam, taro and water chestnut) snacks

Anuj Saklani ,
Anuj Saklani

Shoolini University , Solan , India

Ravinder Kaushik ,
Ravinder Kaushik
Contact Ravinder Kaushik

University of Petroleum and Energy Studies , Dehra Dūn , India

Krishan Kumar
Krishan Kumar

Eternal University, Baru Sahib, Sirmor, Himachal Pradesh

Published: 18.10.2021.

Volume 10, Issue 2 (2021)

pp. 296-310;

https://doi.org/10.7455/ijfs/10.2.2021.a2

Abstract

The present study was conducted to develop non-cereal starch extruded products. The effects of feed moisture (15-21%), temperature (130-170 °C) and screw speed (120-160 rpm) were evaluated on the physical and functional properties of extruded snacks using response surface methodology. Feed moisture and screw speed increased the bulk density and hardness of extruded snacks. Significant decreases in water absorption index and increases in water solubility index were observed with increases in extrusion temperature. The best conditions were determined by numerical optimization. The optimized value for non-cereal snacks for feed moisture is 18.22%, temperature 155.96 °C, screw speed 142.75 rpm and, desirability is 0.75. Verification of results showed decent agreement between the responses of experimental values at certain optimum conditions and the predicted values.

Keywords

References

1.
Altan A, Mccarthy K, Maskan M. Evaluation of snack foods from barley-tomato pomace blends by extrusion processing. Journal of Food Engineering. 2008;(2):231–42.
2.
Anand P, Pavuluri S. American society of agricultural and biological engineer’s annual international meeting. 2009;1.
3.
Saklani A, P, Kaushik R, Kumar M. Effect of taro (colocasia esculenta) enrichment on physicochemical and textural properties of cake. International Journal of Food Studies. 2021;14-I25.
4.
Balfour D, Sonkar C, Sharma S. Development and quality evaluation of extruded fortified corn snack. International Journal of Food and Nutritional Sciences. 2014;(4):60.
5.
Bordoloi R, Ganguly S. Extrusion technique in food processing and a review on its various technological parameters. Indian Journal of Scientific Research and Technology. 2014;(1):1–3.
6.
Ijfs October. 2021;296–310.
7.
Da Silva M, Piler De Carvalh C, Andrade C. The effects of water and sucrose contents on the physicochemical properties of non-directly expanded rice flour extrudates. Ciencia E Tecnologia De Alimentos. 2009;(3):661–6.
8.
Deshpande H, Poshadri A. Physical and sensory characteristics of extruded snacks prepared from foxtail millet based composite flours. International food research journal. 2011;(2).
9.
Dogan H, Karwe M. Food Science and Technology International. 2003;(2):101–14.
10.
Filli K, Nkama I, Jideani V, Ibok I. Effect of process variables on the hydration properties and acceptability of extruded millet-soybean blends for fura manufacture. British Food Journal. 2013;(6):884–98.
11.
Firdouse S, Gupta J, Alam P, Firdouse A, Naaz F, Durrani M. Pharmacognostic evaluation of amorphophallus campanulatus tubers. International Journal of Pharmacy & Life Sciences. 2012;(12):3.
12.
Ganorkar P, Jain R. Development of flaxseed fortified rice-corn flour blend based extruded product by response surface methodology. Journal of Food Science and Technology -MYSORE. 2015;(8):5075–83.
13.
Gomez M, Aguilera J. Changes in the starch fraction during extrusioncooking of corn. Journal of Food Science. 1983;(2):378–81.
14.
Hagenimana A, Ding X, Fang T. Evaluation of rice flour modified by extrusion cooking. Journal of Cereal Science. 2006;(1):38–46.
15.
Indumathi K, Kaushik R, Arora S, Wadhwa B. Evaluation of iron fortified gouda cheese for sensory and physicochemical attributes. 2015;(1):493–9.
16.
Jha S, Prasad S. Studies on extrusion cooking of rice and mung blend with salt and sugar. Journal of Food Science and Technology-mysore. 2003;88868612.
17.
Kaur M, Singh N. Studies on functional, thermal and pasting properties of flours from different chickpea (cicer arietinum l.) cultivars. Food Chemistry. 2005;(3):403–11.
18.
Kaushik R, Chawla P, Kumar N, Janghu S, Lohan A. Effect of premilling treatments on wheat gluten extraction and noodle quality. Food Science and Technology International. 2018;(7):627–36.
19.
Kaushik R, Chawla P, Kumar N, Kumar M. The Annals of the University Dunarea de Jos of Galati. Fascicle VI-Food Technology. 2017;(2):141–52.
20.
Kaushik R, Sachdeva B, Arora S. Heat stability and thermal properties of calcium fortified milk. CYTA-Journal of Food. 2015;(2):305–11.
21.
Kaushik R, Sachdeva B, Arora S, Gupta C. Effect of fat content on sensory and physico-chemical properties of laboratory-pasteurised calcium-and vitamin d-fortified mixture of cow and buffalo milk. International Journal of Dairy Technology. 2015;(1):135–43.
22.
Krishnan J, Padmaja G, Moorthy S, Suja G, Sajeev M. Effect of pre-soaking treatments on the nutritional profile and browning index of sweet potato and yam flours. Innovative Food Science & Emerging Technologies. 2010;(2):387–93.
23.
Ijfs October. Extruded snacks prepared from non-cereal starch 309. 2021;296–310.
24.
Lohan A, Kaushik R, Bansal V, Gandhi K. Ministry of Food Processing Industries. International Journal of Food Studies. 2020;(1):152–3.
25.
Montgomery D. Design and analysis of experiments. Technometrics. 2006;(1):372.
26.
Moreno C, Fernandez P, Rodriguez E, Carrillo J, Rochin S. Changes in nutritional properties and bioactive compounds in cereals during extrusion cooking. Extrusion of Metals, Polymers and Food Products. 2018;104–24.
27.
Myers R, Montgomery D, Anderson-Cook C. Response surface methodology: Process and product optimization using designed experiments. 2016;
28.
Navel S, Baslingappa S, Thakor N. Extrusion cooking technology for foods: A review. Journal of Ready to Eat Food. 2015;(2):66–80.
29.
Pardhi S, Singh B, Nayik G, Dar B. Evaluation of functional properties of extruded snacks developed from brown rice grits by using response surface methodology. Journal of the Saudi Society of Agricultural Sciences. 2019;(1):7–16.
30.
Parvathi S, Umamaheshwari S, Subbulakshmi B. Development of value added food products from tropical tubers. International Journal of Food and Fermentation Technology. 2016;(1):67–74.
31.
Rodriguez-Miranda J, Ruiz-Lopez I, Herman-Lara E, Martinez-Sanchez C, Delgado-Licon E, Vivar-Vera M. Development of extruded snacks using taro (colocasia esculenta) and nixtamalized maize (zea mays) flour blends. LWT -Food Science and Technology. 2011;673–80.
32.
Ryu G, Ng P. Effects of selected process parameters on expansion and mechanical properties of wheat flour and whole cornmeal extrudates. Starch -Starke. 2001;(3–4):147–54.
33.
Sachdeva B, Kaushik R, Arora S, Kapila S. Bioavailability of iron in multiple fortified milk. Journal of Food Science and Technology -MYSORE. 2015;(9):6017–23.
34.
Sebio L, Chang Y. Effects of selected process parameters in extrusion of yam flour (dioscorea rotundata) on physicochemical properties of the extrudates. Nahrung -Food. 2000;(2):1521–3803.
35.
Shafi M, Baba W, Masoodi F, Bazaz R. Wheat-water chestnut flour blends: Effect of baking on antioxidant properties of cookies. 2016;(12):4278–88.
36.
Singh J, Kaur L, Mccarthy O, Moughan P, Singh H. Development and characterization of extruded snacks from new zealand taewa (maori potato) flours. Food Research International. 2009;(5–6):666–73.
37.
Song MC, Yang HJ, Myun-Ho B, Kim DK, Jeong TS, Kim JP, et al. Antioxidant and antiatherogenic activity ofcis-hinokiresinol fromtrapa pseudoincisa. Archives of pharmacal research. 2007;(11):1392.
38.
Thymi S, Krokida M, Pappa A, Maroulis Z. Structural properties of extruded corn starch. Journal of Food Engineering. 2005;(4):519–26.
39.
Whitcomb P, Anderson M. Rsm simplified: Optimizing processes us-ing response surface methods for design of experiments. 2004;
40.
Yagci S, Gogus F. Response surface methodology for evaluation of physical and functional properties of extruded snack foods developed from foodby-products. Journal of Food Engineering. 2008;(1):122–32.
41.
Ijfs October. 2021;296–310.

Citation

Copyright

Article metrics

Google scholar: See link

The statements, opinions and data contained in the journal are solely those of the individual authors and contributors and not of the publisher and the editor(s). We stay neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Most read articles

Indexed by